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Monday, November 9, 2015

Lean Reflections Day in Kyoto, Japan

The Japan Lean Tour Fall 2015 has officially come to an end. We are honoured to host this tour and we hope all participants had an unforgettable experience. 

We spent an extra day with the executives and sponsors of programs in Kyoto, visiting several famous tourist spots including Nijo Castle, Kinkakuji temple and Kiyomizu temple.











Friday, November 6, 2015

Japan Lean Tour - Day 4

Time flies. It was already the last day of the tour for the Blackbelt participants. The last plant we visited was Daiwa House, Japan's largest homebuilder specializing in prefabricated houses as well as the construction of factories, shopping centers and other commercial facilities.

After the tour, we visited Todaiji, a famous Buddhist temple complex located in the city of Nara. The most interesting thing about Nara is that you can see friendly deers almost everywhere.

Congratulations to all Blackbelt participants for completing the Japan Lean Tour module! Tomorrow we will head to Kyoto to continue the trip with the executive participants and program sponsors.





Having lunch at Daiwa House's cafeteria

Todaiji Temple



Farewell dinner for Blackbelt participants

Thursday, November 5, 2015

Japan Lean Tour - Day 3

On the 3rd day of the Japan Lean Tour, we visited the Mitsubishi Electric and Toyota production plants in Nagoya. It was very fascinating to see how Lean truly applies to these companies to make every step of productions extremely efficient and effective. Instead of making Lean as a separate initiative and effort, Japanese people naturally embrace Lean in their daily life. After the plant tours, we had a fantastic dinner with the executive participants and program sponsors.













Wednesday, November 4, 2015

Japan Lean Tour Day 2

On the second day of the Japan Lean Tour, we first headed to Yokohama to visit Nissan's Engine Factory and we were very honoured to meet Takumi Kurosawa, Nissan's master craftman of GT-R engines. So far there are only 5 GT-R master craftmen in the world. 

After that, we took the Shinkansen bullet train to Nagoya and visited the Toyota Commemorative Museum of Industry and Technology. Then we ended our day by having a great Shabu Shabu dinner.

Here are some pictures that highlight the day. Take a look!











Stay tuned for more updates! 

Tuesday, November 3, 2015

Japan Lean Tour Fall 2015 - Day 1 Report

- Written by tour participant - Andy Thorne, Cameco Corporation

We woke up to rain on our first day in Tokyo. David and the team did a great job of flexing their plans and arranged a very interesting visit to the Tokyo National Museum in Ueno.

After eating lunch at a traditional Japanese buffet we were off to Oppama  to visit the Nissan motor company Ltd, Oppama car factory.

The tour started with a quick visit to their visitor centre where we were able to crawl over the three models they produce at the facility the Leaf, Juke and Cube as well as seeing many displays that helped us understand the history of Nissan and how some of the technology comes together to create this important product line for the company.

After a short overview presentation on Nissan which helped us understand the global reach of the company and some of the impressive business statistics it has generated over the years including reinventing itself with support from Renault allowing it to come back from the brink of bankrupcy.

Back on a bus for a tour of the port area where vehicles are loaded on large ships for delivery globally.

The highlights of the plant tour included:

- learning about Nissan business model including their corporate vision of 'enriching people's lives'

- seeing the use of practical Lean  examples including Kanban, 5S, Kaisen and visual management

- observing the use of AGVs to ensure production line is kept supplied with all necessary components so production workers can focus on building cars.

- observing the building and testing of vehicles at a rate of less than 1 per minute.

- seeing how this impressive company marries technology and culture to create world class business results.

We finished an awesome day of technical learning with a team dinner at a traditional Japanese restaurant which allowed us to reflect and have fun with our new Lean Sensei friends.



Monday, November 2, 2015

Japan Lean Tour Fall 2015 Kicked Off!

Today we officially kicked off the Japan Lean Tour Fall 2015! This large group of 25 participants were able to beat the jet lag and get ready for this insightful and eye-opening tour.

Here are some photos that summarize the first day of the tour. Take a look at what they accomplished today! 



"Fear Factor" game 


 Sightseeing time at Tokyo National Museum



Nissan Oppama Plant Tour 






More updates are coming!