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Thursday, October 6, 2011

Greenbelt Calgary Cycle Time Reduction

Today was day 4 of Module 2 for our Greenbelt Calgary Operations Program. We have 18 enthusiastic participants being coached by Bob Low who are working towards becoming Lean Greenbelt certified. The class is expected to graduate on November 4th once they have completed Module 3. Today, the group visited the hosting company, Excell Battery.

Our participants are shown below busy working on their Cycle Time Reduction Kaizen at Excell Battery located in Calgary. A lean Cycle Time Reduction Methodology includes six significant steps:

1.) Preparation
2.) Mapping out the Process
3.) Splitting sequential from parallel
4.) Eliminating waste to reduce business waste
5.) Calculating the number of steps involved
6.) Finally, having a balance of each step





Tuesday, October 4, 2011

Vancouver Greenbelt Service, Day 2

Today was day two of our Greenbelt Service program in Vancouver. Tomorrow the group will be heading out to North American Tea and Coffee Inc for a 5S kaizen.

 Here's almost all of the Greenbelt Service participants for Module 1

Team building and problem solving in action.

Greenbelt Service in Vancouver Kickoff!

Yesterday at Terminal City Club in Vancouver was the kickoff day for our Greenbelt Service Fall Program. 15 participants are taking part in the service program. Here are some pictures from the day.



David Chao speaks to the group, inspiring them by sharing a story about his best greenbelt participant and how the lean greenbelt experience can be as great as how much you put into the program.



The groups get to know each other through a team building and egg game exercise... having fun at the same time of course!


 David sets the bar high to see which group has the best egg protector... 


Preparing for the coffee simulation game to serve customers.


Observations are discussed about the service and improvements are made.


This group proved to offer the fastest drink service with little error and great customer service.

Sunday, October 2, 2011

Wisdom of the Week


A business absolutely devoted to service will have only one worry about profits.
They will be embarrassingly large.


~ Henry Ford (1863-1947)

 
 

Friday, September 30, 2011

Quote of the day



"Humbleness, self-awareness, reflective thinking, and honest character are far more important attributes than pride, confidence, assertiveness, or charisma.  At the end of the day, people always prefer to be with those who possess down-to-earth characteristics."

David Chao

YYZ Kaizen

Here is a quick glimpse of the first week from our Toronto Greenbelt module 1 program. We have fourteen participants and they visited our hosting company, North American Tea & Coffee Inc. Have fun and learn lots this week Greenbelts!


Photo of the Day

Master Blackbelt candidate Jeff Coates talks about the visual board
system at United Airlines in San Francisco during LSI program

Thursday, September 29, 2011

Is Your Customer Muttering, "Meiwaku" under his breath?


Many years ago, when I was first introduced to the principles of lean, a concept that stood out was the definition of customer. A customer wasn’t just the person who bought your end product or service, be it a car rolling off an assembly line or the holder of a mortgage at a bank. Customer is defined as the recipient of what you are producing, the next user inside or outside of your organization that receives your product.

With organizations so focused on the bottom line, these days, businesses aim to please the final end user but how often do we think about the many levels of customers within our own organization. As an “outside pair of eyes” involved in many lean assessments, it often comes as a revelation to people within organizations that some seemingly insignificant procedure that an individual conducts because it was “always done this way” is troubling or an inconvenience to the next person in the process.

The Japanese have a word for something this annoyance or inconvenience – meiwaku. In a society of 130 million people who harmony, crammed into a space roughly the size of California, avoiding meiwaku is so often ingrained within Japanese mentality and culture. You catch glimpses of it in daily life especially on public transit. People don’t board a bus or train with a cup of coffee. Neither do they eat their lunch there. Seldom are you privy to the latest office gossip from two passengers seated beside you. And on your ride home you’re not listening to the latest hit sensation courtesy of the teenagers who just boarded the train. People do their best to be “invisible”.

Is your customer, the next person in your process muttering meiwaku, when he/she receives your work?

I once did a lean assessment with a large multinational company whose staff members were located in several different buildings. In one building I interviewed a lady whose daily routine included stapling a large number of documents together. Her customer, the recipient of these documents was another lady in a different building. Guess what happened when the customer received the documents? I went back to the first lady and asked her if she knew who her customer was.

“No idea. I just know I am to staple these documents before they get sent out. Been doing it for years.”

I decided to have the two meet each other. They had a good laugh and there was one less step in the procedure.

Take time to pause, think and ask: am I really serving my customer in the best way possible. The Japanese are well known for not wanting to cause meiwaku and will often go to great lengths (some might argue unreasonable lengths) not to be a hindrance to others.

While the focus is on not being troublesome or a burden to others, in any healthy organization focused on business excellence, there should be a place for healthy dissent – a way to take critique the system, improve the process and create greater value.   How does your organization avoid meiwaku and still allow for the kind of healthy dissent that leads to improvements and a superior product or service? 

 


Wednesday, September 28, 2011

Vancouver 5S Kaizen begins!

Greenbelt Operation Vancouver participants began the day visiting a 5S hosting company. We saw fresh pastries efficiently produced and even sampled some warm pastries after the tour. A great way to begin the day!

Tuesday, September 27, 2011

Mini Sensei photos

One of our Master Blackbelts just sent these photos of our mini Sensei mascot traveling in Vegas! Thanks Alicia!

Wisdom of the Week

We are what we repeatedly do.  Excellence, therefore is not an act but a habit.
  ~ Aristole




Visit our website at http://www.leansensei.com/ to see how our progams and executive workshops can help you in pursuing excellence.








Monday, September 26, 2011

Greenbelt for Operations Vancouver Fall 2011

Today is kickoff day for our 19 participants. We have a diverse group who are eager to learn and have fun!

Greenbelt kickoff in Toronto

First day!

Friday, September 23, 2011

Inspiring words

We love the inspiring words at Alpha about Lean!

Blackbelts getting ready for final presentation

45 min before doing a final presentation on lean assessment

Blackbelts at Alpha Technologies for Lean Assessment Project

Blackbelts getting ready to finalize Lean Assessment Project at Alpha Technologies.

Mapping Your Customers' Hassles Should Be High On Your Agenda

A recent blog post from Fast Company Magazine explains how Netflix's CEO and founder, Reed Hastings, tackled the movie renting industry by considering his own frustrations and annoyances of renting movies first in order to discover ways to eliminate those hassles.
"The executives behind some of today's most successful products and services all share the ability to experience the world through the eyes and emotions of customers...they use themselves as the starting points, asking "what do I hate about this product process?""- Fast Company Magazine


Fast Company Magazine reveals for exceptional success, mapping your customers' hassles should be marked as a high priority on your agenda in order to have happy customers who will keep coming back.


Below is the link to Fast Company Magazine's Blog post:
http://www.fastcompany.com/1781300/hassle-maps-the-genesis-of-demand

Thursday, September 22, 2011

Blackbelt Lean Assessment Project

Today's task for our elite Blackbelt group is to carefully observe and analyze Alpha Technologies' operation plant in Burnaby. Over the next couple of days they will conduct a lean assessment and provide the company with feedback on how to improve their operations through a refined strategy. Below are some images of the Blackbelt group from today.




Tuesday, September 20, 2011

Vancouver Blackbelt Kick Off!

18 bright and engaged participants are taking part in our Blackbelt program, which started yesterday
David introduces the Blackbelt Program
Sharing their excitement for the upcoming weeks.
The groups break out into an icebreaker that involves patterns, standardization, and communication.

 The groups have been getting faster at finding the numbers as part of a strategy game.


Derek Nakamoto from First West Credit Union shares his insights he gained through LSI's Blackbelt program.
Here is a video about his journey.